8 pillars of total productive maintenance pdf powerpoint

Total productive maintenance and the basic pillars of tpm. Performance speed loss ideal cycle time operating time total pieces quality quality loss good pieces total pieces oee availability x performance x quality. Tqm is a philosophy that seeks to align divisions in an organization toward a common goal of meeting customers needs. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. In this stage eight activities are carried which are called eight pillars in the. Materials science and engineering, volume 290, conference 1. Ppt implementation of eight pillars the total productive. It can be considered as the medical science of machines. It is promoted through the adoption of maintenance techniques and special software such as cmms software, which involve simpler routines, such as cleaning and lubrication, to more complex tasks such as. Eight pillars of total productive maintenance tpm and.

As a companywide initiative, total productive maintenance tpm maximizes the effectiveness and longevity of equipment. Total productive maintenance tpm is a system of maintaining and improving the integrity of. There are eight pillars that serve as a guide towards tpm. Total productive maintenance tpm operational excellence. The objective is to allow the execution of routines that can help to prevent machine failures. The eight pillars of tpm are mostly focused on proactive and preventive techniques for improving equipment reliability.

Each pillar represents one activitytype of tpm focus. The 8 tpm pillars of maintenance and whos responsible fiix. Total productive maintenance tpm is a set of strategic initiatives focusing on maintaining and improving production and quality systems through the machines, equipment, processes and employees that add value to an organization. Evaluating 8 pillars of total productive maintenance tpm. Standalone maintenance it consists of the training of factory floor labor.

Keep your equipment fully functional with total productive maintenance. It combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars including autonomous and planned maintenance into a highly detailed training tool. Implementing 8 pillars of total productive maintenance to. To help with this task, how about applying the method of total productive maintenance. Tpm total productive maintenance the big idea getting operators involved in maintaining their own equipment, and emphasizing proactive and preventive maintenance will lay a foundation for improved production fewer breakdowns, stops, and defects. Total productive maintenance tpm consists of 5s and eight supporting activities. With 5s as a foundation, tpm proposes an 8 pillar approach that aims to cover every possible aspect of maintenance in the industrial manufacturing setting. Total productive maintenance provides the methods to measure and eliminate much of the non productive time, if implemented properly. Tpm combines the traditionally american practice of preventive maintenance with total quality control and total employee involvement, to create a culture where.

Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and. Tpm brings maintenance into focus as a necessary and vitally important. T otal p roductive m aintenance presentation by mahendra k. As we have said, total productive maintenance is structured around 8 pillars. Here is an outline of these 8 pillars along with how industry 4. Minus operators perform maintenance under the time schedule and under the. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. Tpm is a productive maintenance implemented by all employees in an organization. The goal is to hold emergency and unscheduled maintenance to a minimum.

Tpm has eight pillars that are mainly aimed at proactively improving the reliability of machines. Total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal production environment devoid of defects, downtime, stoppages and accidents. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction 2 quadir mohiuddin. Total productive maintenance also promotes a safe working atmosphere with a zero accident strategy. This idea that everyone should have a hand in maintenance is called total productive maintenance or tpm. The eight pillars of perfection the following article reports on how total productive maintenance known to some as total productive management became a winning improvement tool for organisations worldwide and explains how you can put the. T otal productive maintenance tpm can be defined in many ways to suit the unique needs of a company or industry. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses. The eight pillars of tpm hash management services llp. That is the method of training operators to get involved in maintenance task too. Production losses and overall equipment effectiveness. Tpm focuses on maintenance as a necessary and vitally i.

Eight pillars of total productive maintenance tpm and tpm at unilever operations management 1. An introduction to total productive maintenance faculty. This page contains total productive maintenance tpm seminar and ppt with pdf report. It includes a stepbystep implementation process of tpm. Ppt total productive maintenance powerpoint presentation. Total productive maintenance is a theory with the aim to exploit the output of amenities by moving the accountability for steady upkeep to employees. The pillars of tpm 7 the toyota production system also known as lean manufacturing 12 finally, advice for using the techniques 12 chapter 1. Total productive maintenance definition and objectives of total productive maintenance pillars of total productive maintenance benefits of total productive maintenance. You need to demonstrate the strategy to be applied. This article explains the total productive maintenance tpm in a practical way. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Specially developed by a jipmcertified tpm consultant, this professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a. Tpm focuses on the idea that getting the entire workforce involved in maintaining equipment and emphasizing proactive and preventive maintenance will eventually lead to fewer breakdowns, a safer workplace, and better overall performance.

It is promoted through the adoption of maintenance techniques and special software such as cmms software, which involve simpler routines, such as cleaning and lubrication, to more complex tasks such as machine adjustments. The image was imported to powerpoint and the dots were added. Organizing the workplace and uncovering underlying problems is the. To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long. Introduction total productive maintenance tpm keywords. Total productive maintenance tpm requires the participation of the whole organization, from top management down to the workforce. In order to help businesses implement tpm, imants bvba provides the total productive maintenance guide, a practical and comprehensive powerpoint presentation of all the aspects of tpm. Tpm, meanwhile, is a strategy for improving efficiency by involving equipment operators in the ongoing maintenance of their machines. Implementation of eight pillars the total productive maintenance at water. Implementation of eight 8 pillars the total productive maintenance at water supply company conference paper pdf available april 2015 with 7,712 reads how we measure reads. When equipment breaks down or performs poorly, it causes serious disruption to your business. But most of the universally accepted definitions of tpm build on the basic five pillars of tpm from the japan institute for plant maintenance. Organizing the workplace and uncovering underlying problems is the foundation that tpm is built upon. Tpm brings maintenance into focus as a necessary and vitally important part of the business.

Powerpoint presentation is developed by our jipmcertified tpm consultant. Tpm improves equipment effectiveness lean production. Targeted at all levels of the organization, tpm and its 8 pillars provide the. Total productive maintenance powerpoint sample author. Tpmbasic, use, and ideal conditions 15 fault development 15 the basic condition 21. In this stage eight activities are carried which are called eight pillars in the development of tpm. The concept of eight pillars of tpm is improvement in equipment reliability by prevention and proactive activities. The eight pillars of tpm are mostly focused on proactive and preventative. Total productive maintenance 1 total productive maintenance by l bhargava c ravi rakesh gupta ravva 2 introduction. Based on the concept of total productive maintenance, this template provides you with all those sophisticated powerpoint slides that you require in order to create a presentation on the topic. Tpm 8 pillars tpm total productive maintenance is a tool mostly used in automotive companies,its having 8 pillars. Often referred to as total production maintenance or total productivity maintenance, the formal name for the tmp toyota introduced is total productive maintenance. An introduction to total productive maintenance tpm.

Total productive maintenance tpm increases productivity, efficiency, and safety by empowering operators, team leaders and managers to all play a proactive role in the daytoday operation and maintenance of their own work areas through 8 pillars of activity. Tpm focuses on maintenance as a necessary and vitally important part of the business. Total productive maintenance tpm linkedin slideshare. The tpm program significantly increases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. Tpm pillars helps to maintain good product quality with the available machines. Total productive maintenance tpm is a systematic approach for minimizing machine downtime resulting from unexpected breakdowns. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better. The presentation gives a brief explanation about the 8 pillar of tpm. Evaluating 8 pillars of total productive maintenance tpm implementation and their contribution to manufacturing performance. After reading you will understand the basics of this powerful quality and process management method what is total productive maintenance tpm. Tpm pillarseight pillars of total productive maintenance. Consider a tool with a maintenance schedule that is not followed, is.

Almost all industrial production processes are carried out with the aid of machines, as a result of which each production. Tpm involves everyone in the organization from operators to senior management in equipment improvement. Published under licence by iop publishing ltd iop conference series. This document to aim to make awareness about tpm and 8 pillar approach.